Master Consultancy: 1996

Master Integrators Pvt. Ltd.: 2006.

 

Master Group of Companies was established in 1996 with a passion for providing high quality, cost efficient Total Instrumentation (automation) Package Solutions.

 

Our Expertise in Process Control Application like Reactors for Continuous & Batching, Distillation Control System, Energy & Load Management Solutions, Detail engineering, Upgradation & Migration with a Minimum start-up time and downtime in various industries like Chemicals, Fertilizers, Oil & Gas, Life Science, Captive Power and CPG.

 

We are committed to continuously satisfying customer needs & expectation through quality services, prompt delivery, competitive price and reliable after sales support using First Time Right Approach.

 

Based in Mumbai, India and have done projects across South Asia, Middle East.

 

Master Integrators Pvt. Ltd. is an ISO 9001:2015 certified company. As a Recognized System Integrator [RcSI] of Rockwell Automation in disciplines of Control & Process.

 

Key Management

Ketan Merchant

 

28 Years of experience in Automaton & Controls in Chemical, Fertilizers and Pharma API. As First-Generation Entrepreneur Provides Technical, Organizational and Financial Leadership

 

 

Shaila Merchant

 

26 years and Part of the First-Generation Entrepreneur Provides Internal Operation, Purchase, Logistic & Guidance Human Resource.

 

Shrikant Shere

 

Tech. Electrical (IIT KGP) and more that 36  experience in Fertilizer Industry in Design, O&M & S/W enhancements with various reputed PLCs. At MIPL Mr. Shere Heads Energy and Load Management Solution.

 

Industries

 

 

Chemicals & Fertilizers

Oil & Gas

Life Science

 

MIPL's Expertise lies in Customising the Design of Automation Needs for Different Applications for Hazardous & Toxic Chemical. Project Derivable Solutions with Higher Safety, Process Control for Various Applications within Chemical Reactors, Distillation and others Application by Using ISA-S88 Standards and User-Friendly Batch Management Solution & Complete Instrumentation Detail Engineering makes MIPL an Ideal Partner for all your Chemical Automations Needs.

 

 

MIPL has Extensively worked on Offshore Platforms towards the Various Applications for Water Injection Systems Sub-Units like Chlorination System, Filters, Deoxygenation Tower & Main Ejection Pumps. MIPL has also Undertaken Jobs for Produced Water Conditioning. With Trained and Experience Engineers in this Industry MIPL can be your Ideal Partners for the Oil & Gas Industries.

 

 

 

MIPL’s Project Derivable for API & Formulation within Life Science Industries with Higher Safety, Process Control for Various Applications including Reactors, Distillation, Formulations by Using ISA-S88 Standards and User-Friendly Batch Management Solution along with its Good Manufacturing Process (cGMP) makes MIPL your Ideal Partner for your Life Science Automation Needs. MIPL also carries out Validation as per the Industry Standards.

Food & Beverages

Water & Waste water

Captive power

 

MIPL's team is capable to meet all your Food and Beverage Process control requirements from CIP, Deionisation, Ultrafiltration, Evaporators (Single & Multistage), Pasteurization, Sterilizer, Homogenization, Dryers, Distillations, Filling and packaging Systems.  The Advanced Process Control will help you Increase productivity, get consistent quality, lower cost while maintaining the highest standards of Food Safety and Environment standards.

 

 

Some of the Application for Controls, Remote Monitoring and IoT that can be executed for your needs include Water Pumping Stations, Sewage Water Treatment Plants, Effluent Treatment Pants from Industries Solutions.

 

 

MIPL has Extensively worked for Captive Power Plants upto 100MW. Applications carried out Include Load Management Systems, Import Export Controller, Under Voltage Transfers, Reacceleration of HT Motors and many such Sub Systems. Other Applications include Boiler BMS, Generator Safety Interlocks, Feed Water Pumps, Air Compressors & Dryers. With Trained and Experience Engineers in this Industry MIPL can be your Ideal Partners for the Captive Power Applications.

 

Applications

Migrations

Validations

IoT

  • Chemical Reactor Controls includes Hydrogenation, Acetylene, Chlorinators & Hydrolyser Reactors. The Reactor Automations Solutions include Implementation of S88 Batching Solutions as well as Multi recipe Batch Solution with User Friendly Batch Management
  •  Distillation Column (Batch & Continuous) Systems
  • Agitated Thin Film Distillation (ATFD)
  • Falling Film Evaporator (FFE)
  • Phase Separation
  • Multi Stage Evaporators
  • Spray Dryer
  • Ice Plant
  • Crystallisers
  • Sulphonation
  • Formulation
  • Extruders
  • Effluent Treatment Plants
  • Reverse Osmosis
  • Granulators
  • Tank Farm
  • Stripper Columns for Bromine
  • Adsorption
  • Deionisation
  • Load & Energy Management Solutions including Import Export Logic
  • Boilers from 5Tonns upto 275Tonnes for Coal Fired, Gas Fired and Multi Fuel Fired Boilers
  • Large Boiler Feed Pumps
  • Heaters & Chillers
  • Compressors for Air, CO2 & Nitrogen
  • Instrumentation Air Dryers
  • Filtration including Centrifuge, Filter Press and, Vacuum Filters.
  • Multi Fuel Superheaters
  • Turbine Safety Interlocks
  • Bagging Plant
  • Food Industries: CIP, Ultrafiltration, Evaporator, Pasteurization, Sterilizer, Homogenization & Dryers
  • Offshore Oil & Gas Platforms: Produced Water Conditioning
  • Offshore Oil & Gas Platforms: Water Injection System including Chlorination System, Deoxygenation Tower & Main Ejection Pump

Master Integrators has carried out using many Migrations Jobs for Legacy DCS as well as Retrofitting Jobs for more than 25 Projects include

 

  • Plant Scape of Honeywell to Rockwell PlantPAx
  • Honeywell 620 PLC to Rockwell Control Logix PAC
  • Freelance of ABB to Rockwell PlantPAx
  • Rockwell PLC3 to Rockwell Control Logix PAC with around 3600 I/Os
  • PLC 2/17 to Rockwell Compact Logix
  • PLC 5 to Rockwell Control Logix PAC (More than 10) upto 1000 I/Os
  • SLC to Control Logix / Compact Logix
  • Micrologix to Compact Logix

 

Type of Jobs Include Rip & Replace of Complete System, Maintain I/Os for RA I/Os, Use of Encompass Partner’s Network Gateways for maintaining I/Os other than RA & Use of Rockwell’s Conversion Kits for 1771 I/Os.

Additional Activities of Migrations include SCADA from One Platform to Another.

 

Master Integrators Ptd. Ltd., with its Good Manufacturing Process (cGMP) with a large experience of executing Multiple Pharma Projects for Life Science Industries has the capabilities of carrying out validation towards.

  • SOP Development
  • UR - User Requirements
  • FS - Functional Specifications
  • FAT - Factory Acceptance Tests
  • DQ - Design Qualification
  • IQ - Installation Qualifications
  • OQ - Operational Qualifications

 

 

Application Domain Expertise

 

PlantPAx System

Providing IOT solutions

Legacy PLC/DCS Migration

Retrofitting / Up-gradation Of Control Systems

Safety Instrumented System

Instrumentation Detail Engineering Solution

Instrumentation Turn-Key Solutions

 

 

 

SUCCESS STORIES

Integrated Control & Automation Solutions.

  • ISA-S88 Batch System
  • Multi Recipe Reactor Control
  • Distillation, AFTD, FFE Control Systems
  • Energy & Load management systems
  • Utility Including Boiler Controls & Burner Management systems
  • Multi Stage Evaporators & Spray Dryer
  • Phase Separation & Various Filtration Systems
  • Formulations
  • Water injection systems in Offshore Platforms
  • Produced water conditioning Offshore Platform

Please do contact us for any further details regarding these projects

Clientele

 

 

Some of our Success Stories

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CONTACT US

CONNECT WITH US

Corporate Inquiry

 

+91 22 22702018

 

Sales

 

+91 9833930387

sales@masterintegrators.co.in

 

Technical Support

 

support@masterintegrators.co.in

 

 

For career opportunities please email us at hr@masterintegrators.co.in

Copyright - MIPL 2019